Frequently Asked Questions about Insulated Concrete Forms
What is Quad-Lock?
What can you build with Quad-Lock?
Is Quad-Lock just for foundations?
How high can I build?
Do the forms stay on after the concrete is poured?
Does a Quad-Lock building cost more?
Is building with Quad-Lock considered "green building"?
How is a Quad-Lock wall different from a wood frame wall?
How is Quad-Lock different from other Insulating Concrete Forms?
Is building with Quad-Lock easy to learn for a builder?
Will it take longer to build my house with Quad-Lock?
System & Wall Characteristics
What are Quad-Lock's physical dimensions?
What is Quad-Lock made of?
Is a Quad-Lock building safer than a wood-framed building?
What happens to Quad-Lock walls in a fire?
Are Quad-Lock walls more resistant to rot and mold?
What about termites, ants, and other pests?
Can I remodel or add to a Quad-Lock building later?
Design, Engineering & Building Codes
What wall thicknesses can be built with Quad-Lock?
How do I determine what size Quad-Lock wall to build?
Do local building departments accept Quad-Lock?
Does the job need to be engineered?
Do I need a home plan specifically designed for insulating concrete forms?
Doing Business with Quad-Lock
How much does Quad-Lock cost?
Can I see an actual Quad-Lock project?
How do I find my nearest Quad-Lock dealer?
How do I find skilled labor to construct my Quad-Lock building?
How do I find an Architect or Engineer familiar with Quad-Lock?
How will my Quad-Lock project be supported?
How long does it take to receive Quad-Lock materials from my dealer?
What kind of warranty does Quad-Lock provide?
How much bracing is needed?
Is a special concrete mix used?
Do the walls need to be vibrated?
How are doors and windows installed?
How is electrical and plumbing installed?
How is drywall attached?
How are exterior finishes attached?
Do Quad-Lock walls below grade need water-proofing or damp-proofing?
Is a vapor barrier still required for above-grade Quad-Lock walls?
- What is Quad-Lock?
Quad-Lock is a lightweight, insulating, stay-in-place concrete forming system ("insulated concrete form" or "ICF"). Also refer to Insulating Concrete Forms Explained and Insulating Concrete Forms Construction Overview.
- What can you build with Quad-Lock?
Solid, cast-in-place concrete walls for load-bearing and non-load-bearing walls that have superior insulation built in. Use Quad-Lock for foundations, exterior above-grade walls, sound walls, fire walls, retaining walls and radius walls in residential, commercial, and industrial construction.
- Is Quad-Lock just for foundations?
No. The same features that make Quad-Lock a great choice for foundations and basements are true for above-grade construction as well. The strength, flexibility, and energy efficiency of Quad-Lock walls make sense for all exterior walls.
- How high can I build?
Multi-storey structures can be built with Quad-Lock, one storey at a time. Each storey is stacked 8'-12' high [2.4-3.6m] and poured in 2'-4' lifts [60-120cm] in a continuous pour.
- Do the forms stay on after the concrete is poured?
Yes, the EPS stays in place to provide insulation, space to run utilities, and a surface to install finish materials like stucco, stone, brick, and siding.
- Does a Quad-Lock building cost more?
Overall, Quad-Lock buildings provide a better value. Lower recurring costs and potentially higher resale values pay for sometimes slightly higher construction costs within a few years.
Construction Costs of Quad-Lock buildings are competitive with wood-frame, concrete block and other traditional wall systems. Higher material costs are offset by
- reduced labor costs since Quad-Lock combines wall forming, insulation, vapor barrier, studding and sheathing into one step.
- downsizing of heating and cooling equipment
Recurring Costs in Quad-Lock buildings are usually a lot lower. Energy savings are documented to range from 40-70% over wood frame, and maintenance costs are lower due to the solid characteristics of Quad-Lock walls. 'Energy-Efficient Mortgages' can reduce your mortgage payments and insurance premiums may also be lower. See links for Energy-Efficient Mortgages.
- Is building with Quad-Lock considered "green building"?
You can save up to 41 trees by using concrete products, such as Quad-Lock ICF walls, instead of wood products for an average sized home in the US. Concrete is locally produced from abundant natural and recycled materials. A Quad-Lock home is long lasting and offers a significant reduction in energy usage.
Quad-Lock offers a great advantage for builders wishing to comply with "Green Building" standards, such as LEED (Leadership in Energy and Environmental Design). Using Quad-Lock and concrete can contribute up to 69% of LEED points from high energy efficiency, use of recycled materials, local production of materials, low wood consumption, and highly durable buildings. Also see other Energy-Efficient Building Technologies.
- How is a Quad-Lock wall different from a wood frame wall?
High-mass, reinforced concrete walls built with Quad-Lock are usually 8.5 times stronger than wood-framed cavity walls. They also are a better sound barrier (STC Rating of 50+); more resistant to natural disasters, rot, and termites; better insulated (superior R-value) and, therefore, more energy efficient; they reduce air infiltration and the thermal mass of the concrete keeps inside temperatures more even.
- How is Quad-Lock different from other Insulating Concrete Forms?
Quad-Lock is extremely versatile with the highest available true R-value of up to R-84 [metric U-0.15]. Quad-Lock offers a complete wall forming solution with track, brackets etc. - not just the foam. Quad-Lock provides excellent support, is manufactured by ISO 9001 certified companies and costs less to ship and store. See Quad-Lock Advantage for more details and advantages.
- Is building with Quad-Lock easy to learn for a builder?
Yes. Quad-Lock installers find it is easy to transfer basic building skills to Quad-Lock. Experience in carpentry, masonry, and concrete forming and placement are particularly helpful. Quad-Lock offers detailed instructional and technical materials for builders, such as the Quad-Lock installation video, product manual, installation guide, and technical bulletins. Quad-Lock and our distributors sponsor training seminars and introductory events. Quad-Lock also provides technical assistance via phone, fax, email, and in some cases on-site.
- Will it take longer to build my house with Quad-Lock?
Experienced Quad-Lock crews can actually build ICF structures in less time compared to wood-frame construction. Quad-Lock walls eliminate several steps such as sheathing and insulating exterior walls.
- What are Quad-Lock's physical dimensions?
Each panel is 48" long, 12" high [1218 x 305mm] and 2¼" or 4¼" thick [58 or 108mm]. The ties are available in five standard sizes creating concrete thicknesses of 3¾", 5¾", 7¾", 9¾" and 11¾" [96, 146, 197, 248 and 299mm]. Additional concrete thicknesses can be built using the Extender Tie. See Products.
- What is Quad-Lock made of?
The panels are made from safe, non-toxic, fire-retardant EPS (expanded polystyrene) and the ties are made from HDPE (high-density polyethylene). Quad-Lock panels contain no CFCs, HCFCs, polyisocyanurates, or other toxic chemicals. They do not "off-gas" or break down over time.
- Is a Quad-Lock building safer than a wood-framed building?
Yes, reinforced concrete walls are up to 8.5 times stronger than wood-framed buildings. As a result, Quad-Lock walls are far more resistant to earthquakes, tornadoes, and hurricanes. In addition, Quad-Lock walls have been tested and shown to be an effective 4 hour firewall. Quad-Lock walls, however, are only one component of the building so you should make other building components disaster resistant as well, e.g. floors and roofs.
- What happens to Quad-Lock walls in a fire?
Concrete structures are far more likely to remain standing through a fire than structures built with wood. Quad-Lock walls have been tested and shown to be an effective 4 hour firewall due to the solid concrete within. In the same tests wood-frame walls typically collapse in one hour or less.
Quad-Lock walls are finished with a 15-minute thermal barrier, such as ½" [13mm] drywall, which ensures that initially the EPS will not burn and develop smoke. Quad-Lock is made from EPS that has fire retardant qualities. If exposed to a flame, this EPS will melt, but will not sustain a flame on its own; therefore, it is not a fuel source for a fire. The smoke from the EPS was found to be "no more toxic" than the smoke from wood. See Fire Endurance Test.
- Are Quad-Lock walls more resistant to rot and mold?
Yes. Quad-Lock walls themselves offer no medium for rot or mold to occur because they are solid, high-mass construction, with concrete filling the entire cavity of the forms. Concrete, steel, and EPS are all inert materials that do not rot nor sustain mildew.
However, drywall contains paper which can support mold when combined with excessive moisture. So interior moisture should be controlled using spot removal (e.g. bathroom fans) and properly sized air conditioning units that will cycle long enough to dehumidify the air.
Most wood-framed buildings are so susceptible to rot and mold because moisture can get trapped inside the open cavity of the walls despite a patchwork of house wraps, seals, caulk, tapes, and gaskets. The moisture combined with the organic materials allows mold and mildew to develop and rot to occur.
- What about termites, ants, and other pests?
EPS provides no food value for termites, ants, or other pests, but they can nest in and channel through the foam. The solid concrete, however, stops them and, unlike wood, the structural integrity of the building won't be affected. As in other types of construction, local building codes require protecting the foam, especially in high termite infestation areas, which are listed in the International Residential Code. Quad-Lock offers peel & stick termite barriers for below-grade protection. When using Quad-Lock below and above grade, a minimum 6" bare concrete inspection strip at grade level is highly recommended to force termites to the outside of the foam where they will be visible.
- Can I remodel or add to a Quad-Lock building later?
Yes. Openings can be cut into concrete walls with tools obtainable from most tool rental stores. You can also add more walls by connecting them to existing walls.
- What wall thicknesses can be built with Quad-Lock?
Concrete thicknesses of 3¾", 5¾", 7¾", 9¾" and 11¾" [96, 146, 197, 248 and 299mm] can be built using standard Quad-Lock components. The resulting overall wall widths are 8¼", 10¼", 12¼", 14¼" and 16¼" [210, 260, 311, 362 and 413mm]. Walls of greater width can be built using the Quad-Lock Extender Tie. See Quad- Lock Ties.
- How do I determine what size Quad-Lock wall to build?
This is a decision to be made by your local building department, designer, or engineer. The local building department may allow you to follow pre-approved prescriptive designs, such as the International Residential Code (IRC). See Guide to Code Compliance.
- Do local building departments accept Quad-Lock?
While final approval is up to the local building official, Quad-Lock has undergone evaluations from the major code agencies in the USA (ICC), Canada (CCMC) and elsewhere which are often recognized by local officials. Quad-Lock forms solid, flat, monolithic concrete walls, and, therefore, can emulate prescriptive designs that are pre-approved by local building departments. Please refer to the Guide to Code Compliance for more details.
- Does the job need to be engineered?
In today's regulatory environment, many buildings require some engineering, but check with your local building department. Quad-Lock's flat, monolithic concrete walls may conform to pre-approved prescriptive designs available from the local building department.
- Do I need a home plan specifically designed for insulating concrete forms?
No. Because of the flexibility of the Quad-Lock system, it is not necessary for you to choose a house plan designed just for ICFs. In almost all cases, you have the freedom to choose a house plan from any design company and the Quad-Lock materials will adapt to those drawings. The plans, specifications and measurements should be checked by a design professional to ensure that the higher wall thicknesses are properly accounted for. See our links to House Plans.
- How much does Quad-Lock cost?
Quad-Lock varies in price depending on freight. Quad-Lock materials are quoted based on the actual components needed for your particular project. Contact your local dealer for a detailed estimate. We'll need your plans (floors and elevations) or exact wall dimensions - incl. wall lengths, heights, and thicknesses; sizes of all wall openings; numbers of corners/angles/T-walls etc.
- Can I see an actual Quad-Lock project?
Yes. Contact your local dealer or Quad-Lock Representative or look through our photo gallery.
- How do I find my nearest Quad-Lock dealer?
Go to www.quadlock.com and select "Locate Dealer". Click on the region you are looking to build your project in.
- How do I find skilled labor to construct my Quad-Lock building?
Contact your local Quad-Lock dealer for referrals to contractors experienced with Quad-Lock. Quad-Lock conducts training seminars for contractors to ensure your project's success.
- How do I find an Architect or Engineer familiar with Quad-Lock?
Contact your nearest dealer and they can usually recommend an architect or engineer in your area who is familiar with designing with insulating concrete forms. Quad-Lock's Technical Library online, on DVD, or in print makes it easy for design professional to incorporate ICFs.
- How will my Quad-Lock project be supported?
Not only is your local dealer equipped to answer your questions and assist at the jobsite but your local Quad-Lock Field Representative is also ready to assist with quantity 'take offs', job site training, product seminars and dealer training.
- How long does it take to receive Quad-Lock materials from my dealer?
Quad-Lock dealers keep an inventory of most of our materials. Sometimes their supply might be limited but they can place an order with the Quad-Lock factory and usually receive their order within a week (in North America, longer elsewhere).
- What kind of warranty does Quad-Lock provide?
We offer a limited product warranty for defective products.
- How much bracing is needed?
Enough to keep the wall aligned during stacking and pouring, generally every 6-8' [1.8-2.4m] depending on the size of the wall. The corner and angle brackets eliminate the need for structural bracing of corners and angles. Refer to the Quad-Lock installation video, product manual or your local Quad-Lock Representative for more details.
- Is a special concrete mix used?
With ICFs now commonly used in most areas, the local Ready-Mixed Concrete producer will probably have an "ICF Mix" pre-designed and available. The information that the supplier needs is:
1) The specified compressive strength from the building plan;
2) A maximum 6" [150mm] slump (between 5" and 6" preferred);
3) The need for highly "flowable" concrete (e.g. with super plasticizer);
4) Aggregate Size of 3/8" [10mm] or 3/4" [20mm] (for walls 8" thick or more) and
5) What type of placement equipment is being used (concrete pump, conveyor, etc).
The concrete supplier will determine what mix of locally available materials will give you the best performance.
- Do the walls need to be vibrated?
Use proper placement and consolidation techniques, including rodding by hand or using a mechanical vibrator with a small diameter (maximum 1¼" [32mm]). Do not over-vibrate. See concrete mix and placement.
- How are doors and windows installed?
A wooden or vinyl frame (or "buck") is built to the specified size of the window or door rough opening and then inserted into the Quad-Lock wall. The buck is secured into place and concrete is poured around it. Remember the rule for window and door rough openings: "Too big is OK, too small is bad". Refer to the installation video and product manual for details.
- How is electrical and plumbing installed?
Most electrical and plumbing is set into chases cut into the foam after the concrete has set. Electrical boxes, supply lines, and drain lines are affixed directly to the concrete after cutting the foam away. Electrical conduit and some plumbing may also be placed within the wall cavity prior to concrete placement. Refer to the installation video and product manual for suggestions.
- How is drywall attached?
Drywall is fastened to the Plastic Ties within the foam with drywall / gypsum screws. An EPS compatible adhesive may be used in addition.
- How are exterior finishes attached?
Stucco can be adhered directly to the foam (after rasping it) per the stucco manufacturer's recommendations, usually requiring a mesh. Wood, plastic or metal cladding is mechanically fastened to plastic ties or, if needed, to the continuous fastening strips within the Quad-Lock FS panels. Stone and brick are attached according to design specifications (e.g. with brick ledges and brick ties).
- Do Quad-Lock walls below grade need water-proofing or damp-proofing?
Yes, just like any concrete structure that is exposed to moisture and hydrostatic pressure. Depending on the site conditions Quad-Lock recommends water-proofing or damp-proofing with peel & stick membranes and/or drainage boards. In addition, Quad-Lock recommends following all other accepted methods for water management, such as proper drainage, compaction of backfill, and management of run-off for the entire site. Refer to or our ICF Accessories or product manual for suggestions.
- Is a vapor barrier still required for above-grade Quad-Lock walls?
No. Quad-Lock ICF walls are 'High Mass' walls (as opposed to Cavity walls like wood-frame) which don't need vapor barriers. And the low permeance of the foam and concrete provide a natural barrier against air-borne moisture and air infiltration. This also means that air-borne pollutants, dust, and pollen are kept out of the building by Quad-Lock walls.
Still have questions? Please contact us.